Current Transformers

Current Transformers
Current Transformer
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Current Transformer Manufacturer India
Current Transformers India
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Current Transformers Manufacturer in India
Current Transformer Manufacturer in India
Current Transformers Manufacturers
Current Transformer Manufacturers
Current Transformer Manufacturer

The Current Transformer ( C.T. ), is a type of “instrument transformer” that is designed to produce an alternating current in its secondary winding which is proportional to the current being measured in its primary. We manufacture with 100% accuracy class 5 and class 1VA-1VA to 30VA. Ratio- as specified by customer. Standard ratios of 5A to 5000A with secondary current of 1A or 5A.

Current transformers reduce high voltage currents to a much lower value and provide a convenient way of safely monitoring the actual electrical current flowing in an AC transmission line using a standard ammeter. The principal of operation of a basic current transformer is slightly different from that of an ordinary voltage transformer.

Unlike the voltage or power transformer looked at previously, the current transformer consists of only one or very few turns as its primary winding. This primary winding can be of either a single flat turn, a coil of heavy duty wire wrapped around the core or just a conductor or bus bar placed through a central hole as shown.

Due to this type of arrangement, the current transformer is often referred too as a “series transformer” as the primary winding, which never has more than a very few turns, is in series with the current carrying conductor supplying a load.

The secondary winding however, may have a large number of coil turns wound on a laminated core of low-loss magnetic material. This core has a large cross-sectional area so that the magnetic flux density created is low using much smaller cross-sectional area wire, depending upon how much the current must be stepped down as it tries to output a constant current, independent of the connected load.

The secondary winding will supply a current into either a short circuit, in the form of an ammeter, or into a resistive load until the voltage induced in the secondary is big enough to saturate the core or cause failure from excessive voltage breakdown.

Unlike a voltage transformer, the primary current of a current transformer is not dependent of the secondary load current but instead is controlled by an external load. The secondary current is usually rated at a standard 1 Ampere or 5 Amperes for larger primary current ratings.

There are three basic types of current transformers: wound, toroidal and bar.

  •  Wound Current Transformer – The transformers primary winding is physically connected in series with the conductor that carries the measured current flowing in the circuit. The magnitude of the secondary current is dependent on the turns ratio of the transformer.
  •  Toroidal Current Transformer – These do not contain a primary winding. Instead, the line that carries the current flowing in the network is threaded through a window or hole in the toroidal transformer. Some current transformers have a “split core” which allows it to be opened, installed, and closed, without disconnecting the circuit to which they are attached.
  •  Bar-type Current Transformer – This type of current transformer uses the actual cable or bus-bar of the main circuit as the primary winding, which is equivalent to a single turn. They are fully insulated from the high operating voltage of the system and are usually bolted to the current carrying device.

Current transformers can reduce or “step-down” current levels from thousands of amperes down to a standard output of a known ratio to either 5 Amps or 1 Amp for normal operation. Thus, small and accurate instruments and control devices can be used with CT’s because they are insulated away from any high-voltage power lines. There are a variety of metering applications and uses for current transformers such as with Wattmeter’s, power factor meters, watt-hour meters, protective relays, or as trip coils in magnetic circuit breakers, or MCB’s.

Generally current transformers and ammeters are used together as a matched pair in which the design of the current transformer is such as to provide a maximum secondary current corresponding to a full-scale deflection on the ammeter. In most current transformers an approximate inverse turns ratio exists between the two currents in the primary and secondary windings. This is why calibration of the CT is generally for a specific type of ammeter.

Most current transformers have a the standard secondary rating of 5 amps with the primary and secondary currents being expressed as a ratio such as 100/5. This means that the primary current is 20 times greater than the secondary current so when 100 amps is flowing in the primary conductor it will result in 5 amps flowing in the secondary winding. A current transformer of say 500/5, will produce 5 amps in the secondary for 500 amps in the primary conductor, 100 times greater.

By increasing the number of secondary windings, N2, the secondary current can be made much smaller than the current in the primary circuit being measured because as N2 increases, I2 goes down by a proportional amount. In other words, the number of turns and the current in the primary and secondary windings are related by an inverse proportion.
A current transformer, like any other transformer, must satisfy the amp-turn equation and we know from our tutorial on double wound voltage transformers that this turns ratio is equal to:

from which we get: